Tag Archives: small engine gearbox

China High Precision Small Planetary Gearbox Engine Gearbox Reduction / Gear Reducer for Customized Machine Gear Box

Product Description

We offer OEM metal planetary gearbox for  electornic motor, electrical machinery through Powder metallurgy and Powder metallurgy process .
Small planetary gear box can be equipped with stepping motor , brushless motor , AC motor , DC motor ,  .
Ratio : 3, 4, 5, 7, 9, 10, 15, 20, 25, 30, 35, 40, 50, 64, 70, 80, 100, 150, 200, 250, 350, 400, 500, 700, 1000 .

Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can avoid, or greatly reduce, the need to use metal removal processes, thereby drastically reducing yield losses in manufacture and often resulting in lower costs.

The powder metallurgy press and sinter process generally consists of 3 basic steps: powder blending (pulverisation), die compaction, and sintering. Compaction is generally performed at room temperature, and the elevated-temperature process of sintering is usually conducted at atmospheric pressure and under carefully controlled atmosphere composition. Optional secondary processing such as coining or heat treatment often follows to obtain special properties or enhanced precision.

Customized metal parts specification
 

Product name
 
Sintering metal parts carbon steel micro reducer gearbox for motors planetary gearbox reduction power transfer
material
 
metal , carton steel , stainless steel 
process
 
Metal injection molding , Powder metallurgy ,CNC machinery
Surface treatment
 
Polishing , plating ,sand blasting , PVD , coating
Tolerance
 
±0.3%
Drawing format
 
DWG ,IGS , STP
Delivery time 
 
30 days for mass production

 PM Process has a high degree of flexibility allowing the tailoring of the physical characteristics of a product to suit your specific property and performance requirements. These include:

  • Structural pieces with complex shapes
  • Controlled Porosity
  • Controlled performance
  • Good performance in stress and absorbing of  vibrations
  • Special properties such as hardness and wear resistance
  • Great precision and good surface finish
  • Large series of pieces with narrow tolerances

Cuatom micro gearbox 

Workshop

 

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in 3 different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over 3 gears, reducing noise, vibration, and wear.
The planetary gearbox has 3 main components: a sun gear (also known as the input gear), a ring gear, and 2 planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China High Precision Small Planetary Gearbox Engine Gearbox Reduction / Gear Reducer for Customized Machine Gear Box  China High Precision Small Planetary Gearbox Engine Gearbox Reduction / Gear Reducer for Customized Machine Gear Box

China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine

Product Description

HangZhou ADVANCE Gearbox

 

HangZhou ADVANCE produces the best gearbox in China.

The 300 marine gearbox is suitable for small and medium-sized fishing boats, cargo ships, passenger ships and other types of vessels. It is capable of decelerating speed, reversing clutch direction and bearing propeller thrust. Driven by vertical heterodyne transmission mechanism, this gearbox has a small size, a large speed ratio and a light weight.

 

Product Parameters

 

Input Speed  1000~2500r/min
Reduction Ratio (i) 1.48,1.94,2.45 Transmission Capacity (kW/r/min) 0.1
2.96 0.09
3.35 0.08
Maneuver Type   Push-pull flexible Shaft, Electric control
Center Distance  180mm
Rated Thrust  25KN
L×W×H  432*440*650mm
Net Weight  225kg
Coupling Flywheel  6135Ca,SAE14/11.5
Coupling Housing  6135Ca,SAE1/2/3

Detailed Photos

 

Description

Marine Gearbox 120B possesses functions of speed reduction, ahead and astern clutching and bearing propeller thrust. It is designed of vertically offset and one-stage transmission, featuring in small in volume, light in weight and easy in dismantle & reassemble and maintain. 

Certifications

Company Profile

HangZhou LionHeart Power Equipment Co., Ltd., a subsidiary of 1 of the nation’s top marine services company —- HangZhou Agricultural Machinery Co., Ltd., is a provider of marine equipment worldwide. Our company is committed to providing the best solution to our customer’s project since 1996. With over 20 years of profound experience in the marine services industry, our company has set up a professional and customer-friendly system in our every pre-sales, shipping and after-sales process to ensure your worry-free shopping experience. We ship our brand-new products all over the world, at the best prices on the Web.

LionHeart Power is a professional provider for equipment like marine engines, generators, gearboxes, propellers, marine interior fit-out, deck machinery and related marine spare parts. Our processes and procedures are designed to present the perfect product that will meet or exceed the expectations of every 1 of our customers. We back up that commitment with comprehensive services through the product’s whole life cycle, along with our key technologies and leading product expertise. That is the reason why we stand out as the nation’s marine equipment sales champion of multiple brands for over 10 consecutive years.

LionHeart Power carries 1 of the nation’s largest inventories of marine equipment and related parts from 20+ manufacturers such as Weichai, HangZhou Advance, Deutz, Steyr, Zichai, CZPT and more, among which the CZPT and ADVANCE series are fully covered. Specifically, that inventory is meticulously organized over 57 acres outside and 118, 000 sq. FT. Of warehouse under roof. That means our products are generally in stock for immediate availability. Besides, we are proud of our resource plHangZhou system of products, which is unparalleled in the industry, offering you the shortest lead time and efficient service.

LionHeart Power’s staff is expertly trained not only to quickly locate the products you’re looking for, but also to meet your project requirements with the best solution. If what you are looking for is not ‘on the shelf’, we will customize it for you. This strength builds upon our solid partnership with various manufacturers and production institutes. Efficiency and service are the goals of every member of our organization. LionHeart Power knows your time is valuable and we produce this value for you. Quality equipment and expertly-trained service technicians, combined with our extensive inventory, give you the edge in your commercial and industrial success.

Packaging & Shipping

FAQ

 

1.Processing
Orders are usually packed and ready to ship in 1 to 3 business days if the products are in stock.  However shipments are subiect to required manufacturing time and customs clearance procedures. which can cause delays beyond original delivery estimates. For detailed delivery information, please contact customer service. 
2.Packing Methods
Normally we use wooden boxes for packaging or we can pack it according to your special needs. 
3.Shipping Methods
We are happy to offer a variety of shipping methods. Shipping methods available: EXW. FOB.CER. CIF.
4. International Returns & Exchanges
Unfortunately we can’t accept retums on intemational orders. We will test each product before dellverv One-year manufacturer warranty is quaranteed on our complete machines and 3 months on spare parts. I1 you have any concerns with your order, please reach out to customer service
5.Payment Methods
We sugqest 50/50 T/T payment method: 50 percent down payment on placement of the order, with the remaining 50% due upon shipment. We also accept L/C, Trade Assurance, Visa transfer and Paypal 
 

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and 2 or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that 90 percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to 10 to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of 3 interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other 2 are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All 3 parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of 3 gear types. The sun gear is the center, which is connected to the other 2 gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of 3 components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every 6 months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine  China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine

China China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine

Product Description

HangZhou ADVANCE Gearbox

 

HangZhou ADVANCE produces the best gearbox in China.

The 300 marine gearbox is suitable for small and medium-sized fishing boats, cargo ships, passenger ships and other types of vessels. It is capable of decelerating speed, reversing clutch direction and bearing propeller thrust. Driven by vertical heterodyne transmission mechanism, this gearbox has a small size, a large speed ratio and a light weight.

 

Product Parameters

 

Input Speed  1000~2500r/min
Reduction Ratio (i) 1.48,1.94,2.45 Transmission Capacity (kW/r/min) 0.1
2.96 0.09
3.35 0.08
Maneuver Type   Push-pull flexible Shaft, Electric control
Center Distance  180mm
Rated Thrust  25KN
L×W×H  432*440*650mm
Net Weight  225kg
Coupling Flywheel  6135Ca,SAE14/11.5
Coupling Housing  6135Ca,SAE1/2/3

Detailed Photos

 

Description

Marine Gearbox 120B possesses functions of speed reduction, ahead and astern clutching and bearing propeller thrust. It is designed of vertically offset and one-stage transmission, featuring in small in volume, light in weight and easy in dismantle & reassemble and maintain. 

Certifications

Company Profile

HangZhou LionHeart Power Equipment Co., Ltd., a subsidiary of 1 of the nation’s top marine services company —- HangZhou Agricultural Machinery Co., Ltd., is a provider of marine equipment worldwide. Our company is committed to providing the best solution to our customer’s project since 1996. With over 20 years of profound experience in the marine services industry, our company has set up a professional and customer-friendly system in our every pre-sales, shipping and after-sales process to ensure your worry-free shopping experience. We ship our brand-new products all over the world, at the best prices on the Web.

LionHeart Power is a professional provider for equipment like marine engines, generators, gearboxes, propellers, marine interior fit-out, deck machinery and related marine spare parts. Our processes and procedures are designed to present the perfect product that will meet or exceed the expectations of every 1 of our customers. We back up that commitment with comprehensive services through the product’s whole life cycle, along with our key technologies and leading product expertise. That is the reason why we stand out as the nation’s marine equipment sales champion of multiple brands for over 10 consecutive years.

LionHeart Power carries 1 of the nation’s largest inventories of marine equipment and related parts from 20+ manufacturers such as Weichai, HangZhou Advance, Deutz, Steyr, Zichai, CZPT and more, among which the CZPT and ADVANCE series are fully covered. Specifically, that inventory is meticulously organized over 57 acres outside and 118, 000 sq. FT. Of warehouse under roof. That means our products are generally in stock for immediate availability. Besides, we are proud of our resource plHangZhou system of products, which is unparalleled in the industry, offering you the shortest lead time and efficient service.

LionHeart Power’s staff is expertly trained not only to quickly locate the products you’re looking for, but also to meet your project requirements with the best solution. If what you are looking for is not ‘on the shelf’, we will customize it for you. This strength builds upon our solid partnership with various manufacturers and production institutes. Efficiency and service are the goals of every member of our organization. LionHeart Power knows your time is valuable and we produce this value for you. Quality equipment and expertly-trained service technicians, combined with our extensive inventory, give you the edge in your commercial and industrial success.

Packaging & Shipping

FAQ

 

1.Processing
Orders are usually packed and ready to ship in 1 to 3 business days if the products are in stock.  However shipments are subiect to required manufacturing time and customs clearance procedures. which can cause delays beyond original delivery estimates. For detailed delivery information, please contact customer service. 
2.Packing Methods
Normally we use wooden boxes for packaging or we can pack it according to your special needs. 
3.Shipping Methods
We are happy to offer a variety of shipping methods. Shipping methods available: EXW. FOB.CER. CIF.
4. International Returns & Exchanges
Unfortunately we can’t accept retums on intemational orders. We will test each product before dellverv One-year manufacturer warranty is quaranteed on our complete machines and 3 months on spare parts. I1 you have any concerns with your order, please reach out to customer service
5.Payment Methods
We sugqest 50/50 T/T payment method: 50 percent down payment on placement of the order, with the remaining 50% due upon shipment. We also accept L/C, Trade Assurance, Visa transfer and Paypal 
 

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in 3 different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over 3 gears, reducing noise, vibration, and wear.
The planetary gearbox has 3 main components: a sun gear (also known as the input gear), a ring gear, and 2 planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine    China China Advance Marine Gearbox 06 16A Small Planetary Transmission Gearbox for Boat Engine

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A Quick Overview of the Spur Equipment and the Helical Planetary Gearbox

This article will give a quick overview of the Spur gear and the helical planetary gearbox. To understand much more about the benefits of these gearboxes, read through on. Listed here are a number of widespread utilizes for planetary gears. A planetary gearbox is utilised in numerous autos. Its effectiveness helps make it a popular decision for modest engines. Here are a few examples. Every has its positive aspects and negatives. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly trustworthy helical planetary gearbox. It is suitable for purposes where area, excess weight, and torque reduction are of substantial concern. On the other hand, the X-Treme collection is ideal for apps requiring substantial-acceleration, substantial-axial and radial loads, and substantial-pace efficiency. This article will go over the positive aspects of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-earth layout. This variation depends on the compression of the aspects of the stepped-planet style. The resulting design avoids restrictive assembly situations and timing marks. Compared to standard gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equivalent or more compact volume. For example, a 2:1 ratio compound earth would be utilised with a 50-ton ring equipment, and the consequence would be the same as a 100-ton ring gear, but the planetary disks would be 50 % the diameter.
The Helical planetary gearbox makes use of a few components: an input, an output, and a stationary placement. The basic product is hugely effective and transmits 97% of the input electricity. There are a few main varieties of planetary gearboxes, each and every concentrating on a various performance characteristic. The CZPT standard line is an excellent place to begin your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular attributes.
The Helical planetary gearbox has a number of rewards. It is functional, light-weight, and straightforward to sustain. Its framework combines a sunshine equipment and a planet gear. Its tooth are arranged in a way that they mesh with each and every other and the solar equipment. It can also be utilized for stationary purposes. The solar gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, dependent on the quantity of tooth on every gear.
A helical planetary gearbox can minimize sound. Its shape is also smaller, reducing the measurement of the program. The helical gears are typically quieter and operate a lot more smoothly. The zero helix-angle gears, in distinction, have more compact sizes and greater torque density. This is a reward, but the latter also raises the daily life of the program and is considerably less pricey. So, while the helical planetary gearbox has several benefits, the latter is advised when room is limited.
The helical gearbox is much more successful than the spur gear, which is constrained by its deficiency of axial load part. The helical gears, on the other hand, create substantial axial forces in the gear mesh. They also exhibit far more sliding at the points of tooth make contact with, incorporating friction forces. As this kind of, the Helical planetary gearbox is the chosen choice in servo applications. If you happen to be hunting for a gearbox to reduce sound and improve performance, Helical planetary gearboxes are the proper selection.
The primary distinctions among the two sorts of planetary gears can be discovered in the style of the two outer rings. The outer ring is also known as the sunshine gear. The two gears mesh collectively in accordance to their very own axes. The outer ring is the planetary gear’s provider. Its excess weight is proportional to the part of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled enamel and are excellent for programs with high masses. They are also incredibly sturdy and can transfer a high load. A common Helical gearbox has two pairs of tooth, and this makes certain clean transmission. In addition, the improved contact ratio sales opportunities to reduce fluctuations in mesh stiffness, which indicates a lot more load ability. In terms of value, Helical planetary gears are the most cost-effective gearbox variety.
The outer ring equipment drives the inner ring equipment and encompassing planetary areas. A wheel push planetary gearbox may possibly have as considerably as 332,000 N.m. torque. Yet another frequent variety of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun equipment. They are frequently mixed in excess of a housing to maximize dimension. One particular-stage Helical gears can be utilised in bicycles, although a two-phase planetary equipment system can manage up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complex. It should comply with numerous constraints. These constraints relate to the geometrical romantic relationship of the planetary geartrains. This study of the feasible style area of a Helical geartrain employs geometric layouts. The ring equipment, solar, and ring gear have no effect on the ratio of the planetary transmission. Even so, helical geartrains are a great choice for numerous purposes.
planetarygearbox

Spur gear planetary gearbox

The blend of planetary gears and spur gears in a transmission system is named a planetary or spur gearbox. Each the planetary equipment and spur equipment have their very own traits and are utilised in a variety of varieties of automobiles. They function in a comparable way, but are developed otherwise. Right here are some critical variations amongst the two types of gears. Outlined beneath are some of the most critical variances among them:
Helical gears: As opposed to spur gears, helical gears generate substantial axial forces in the gear mesh. They also function better sliding contact at the position of tooth make contact with. The helix angle of a gearbox is generally in the range of 15 to thirty levels. The higher the helix angle, the much more axial forces will be transmitted. The axial power in a helical gearbox is better than that of a spur equipment, which is the purpose why helical gears are more effective.
As you can see, the planetary gearhead has several versions and apps. However, you ought to just take care in selecting the quantity of teeth for your planetary gear method. A 5:1 spur equipment drive ratio, for instance, means that the sunshine gear needs to comprehensive five revolutions for each output carrier revolution. To achieve this, you may want to choose a sun equipment with 24 enamel, or 5 mm for each revolution. You are going to need to have to know the metric models of the planetary gearhead for it to be appropriate with diverse kinds of devices.
An additional critical feature of a planetary gearbox is that it does not need all of the spur gears to rotate around the axis of the generate shaft. Alternatively, the spur gears’ inside teeth are mounted and the travel shaft is in the identical course as the output shaft. If you pick a planetary gearbox with fastened internal enamel, you may want to make positive that it has enough lubrication.
The other significant big difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a substantial pitch diameter, although a spur equipment has minimal pitch. A spur equipment is ready to deal with larger torques, but is not as efficient. In addition, its increased torque capability is a massive drawback. Its performance is related to that of a spur equipment, but it is much less noisy.
One more difference among planetary and spur gear motors is their price. Planetary gear motors have a tendency to be far more pricey than spur equipment motors. But spur gears are less costly to generate, as the gears by themselves are more compact and simpler. Nonetheless, planetary equipment motors are much more effective and powerful. They can manage decrease torque apps. But every single gear carries a fixed load, limiting their torque. A spur equipment motor also has less inner frictions, so it is often suited for lower torque purposes.
An additional big difference in between spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, that means its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of equipment wheels with the exact same orientation. This presents it the capability to obtain concentricity.
Yet another big difference between spur gears and planetary gears is that a planetary equipment has an integer amount of tooth. This is crucial since each equipment have to mesh with a sun gear or a ring gear. Furthermore, each and every world must have a corresponding number of enamel. For every world to mesh with the solar, the enamel must have a specified length aside from the other. The spacing in between planets also matters.
Apart from the size, the planetary gear technique is also known as epicyclic gearing. A planetary equipment system has a sun gear in the centre, which serves as the enter equipment. This gear has at minimum three pushed gears. These gears have interaction with every single other from the within and sort an inside spur equipment style. These gear sets are hugely sturdy and ready to adjust ratios. If sought after, a planetary equipment practice can be transformed to an additional ratio, thus boosting its performance.
Yet another crucial big difference in between a spur gear and a planetary gearbox is the variety of teeth. A spur gear has tooth that are parallel to the shaft, while a planetary gear has tooth that are angled. This sort of gear is most ideal for reduced-pace programs, in which torque is needed to shift the actuation object. Spur gears also produce noise and can harm gear teeth thanks to repeated collisions. A spur gear can also slip, avoiding torque from reaching the actuation object.

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