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China Planetary Gearbox with AC Induction Motor Speed Variator custom planetary gearbox

Product Description

Product Description

Product Characteristics:
1.High speed-regulating precision :0.5-1 rotation
2.High speed-changing range: ratio from 1:1.4 to 1:7 freely;
3.High strength and long service life
4.Convenient to regulate speed
5.Can run continuously, front to back running direction, smooth running,stable performance, and low noise.
6.Sealed fully and suitable for any environment
7.Companct structure and small volume
8.Made of high quality aluminium alloy diecast into foarming, nice appearance,light weight and non-rusty.9.Good adaptation:UDL series speed variators can be combined with all kinds of speed reducers to achive low stepless speed regulating(such as R-K-F-S Series and NMRV worm reducers).
Applications:
UDL series stepless speed variators are widely used for foodstaffs, packing, chemicals,pharmacy,plastics, paper-making, machine tools,communications and all kinds of automatic lines,pipelines and assembly lines which need speed regulating. It is a good companion for production machines.

Detailed Photos

Product Parameters

 

PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL571(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD571(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request.
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

 

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

US $35-220
/ Piece
|
1 Piece

(Min. Order)

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Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Step: Stepless

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Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL010(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD020(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64
US $35-220
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Step: Stepless

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL010(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD020(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Planetary Gearbox with AC Induction Motor Speed Variator     custom planetary gearboxChina Planetary Gearbox with AC Induction Motor Speed Variator     custom planetary gearbox
editor by czh2022-11-25

China Hot selling Precision Planetary Gearbox MLF 120 Ratio 101 for 1.1 KW Three Phase AC 900rpm Motor or Servo Motor Stepper Motor wholesaler

Warranty: 1 year
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Other
Weight (KG): 7 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 141 NM
Input Speed: 3000RPM
Output Speed: 90
Color: Black
Ratio: 20:1
Gear type: Spur
Backlash: 10 arcmin
Heat treatment: Yes
Input sizes: 19-70-90-M6
Efficiency: 95%
Output: Shaft with Flange
shaft Type: with key
Packaging Details: Carton

Recommend Products MLF series planetary reducer is a kind of spur gearbox which is designed especially for stepper motor and servo motor. Trans MLF planetary gearboxes are standard type and cost-saving precision gearbox for customers who have a limited budget. This series gearbox has a cycloid main body and it is designed with flange to meet different requirements of customers. Trans spur planetary gearboxes to have speed ratios from 3-100 and with input stair diameters from φ30-150mm, which can greatly meet customer’s different application needs. For more detailed dimensions, please download the Trans product catalog from the website. These precision gearboxes are widely matched with servo motors or stepper motors of brands like Panasonic, Fanuc, SIEMENS, Matsushita, Mitsubishi, Lenz, Yaskawa, Specification itemvalueWarranty1 yearApplicable IndustriesGarment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Pintle Chain 88K of conveyor chain with ISO certified agricultural Pintle Chain Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising CompanyWeight (KG)7KGCustomized supportOEM, ODMGearing ArrangementPlanetaryOutput Torque110 NMInput Speed3000RPMOutput Speed150Place of OriginChinaZheJiang Brand NameTrans reducerColorBlackRatio10:1Gear typeSpurBacklash8 arcminHeat treatmentYesInput sizes22-110-145-M8 (Bore with keyway)Efficiency95%OutputShaft with Flangeshaft Typewith key Customer’s Motor KAIJELIThe motor input sizes are 22-110-145-M8 (Bore with keyway), which are standard motor input sizes, normally we have goods in stock. Because the motor will be connected to our gearbox with belt system, so customer can accept input shaft diameter with 22mm. Our Planetary Gearbox Production Drawing Packing & Delivery To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. Company Profile TRANS is a professional manufacturer in the field of motion control products, which integrates R & D, manufacturing and sales as a whole. The MKD company’s R&D team and factory colleagues have more than 20 years of gear design and manufacturing experience and have the core technology of this field and advanced processing equipment. In the early stage, the factory mainly produced worm gear reducers, UDL step-less speed changer, helical gear reducers, hypoid gear reducers, K, R, F, S series hard gear reducers, and PC helical gear reducers. The company is far-sighted and has laid out the company’s future development direction in advance. In the mid-term, MKD cooperated with the German reducer technical team to establish a precision gearbox division to cooperate in the development of high-level high-precision gear reducers, including planetary reducers and harmonic reducers (American genius inventor C W.Musser created and invented the principle of wave gear device), 90-degree right-angle servo gearbox (suitable for different installation and output requirements of automation), cycloidal pinwheel RV reducer (suitable for multi-joint robot industry). Related Catalog Pages FAQ 1. who are we?We are based in ZheJiang , China price ZQ parallel shaft gearbox ZQ250 soft tooth gearbox for mining China, start from 2571,sell to North America(52.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Mid East(6.00%),South America(5.00%),South Asia(5.00%),Western Europe(3.00%),Eastern Europe(2.00%),Central America(2.00%),Southern Europe(2.00%),Africa(1.00%),Eastern Asia(1.00%),Domestic Market(1.00%). There are total about 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?planetary gearbox,harmonic gearbox,90 degree gearbox,robot rv reducer,servo motor4. why should you buy from us not from other suppliers?TRANS is a professional manufacturer in the field of motion control products, which integrates R & D, manufacturing and sales as a whole. The MKD company’s R&D team and factory colleagues have more than 20 years of gear design and manufacturing.5. what services can we provide?Accepted Delivery Terms: FOB,CFR,EXW;Accepted Payment Currency:USD,EUR,CNY;Accepted Payment Type: T/T,Credit Card,PayPal,Western Union,Cash;Language Spoken:English, 1000 Rpm Planetary Gear Motor Gearbox 12V Generator 24V Brushed Dc Motors Chinese Title goes here.Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding MachinePET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes.

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Hot selling Precision Planetary Gearbox MLF 120 Ratio 101 for 1.1 KW Three Phase AC 900rpm Motor or Servo Motor Stepper Motor  wholesaler China Hot selling Precision Planetary Gearbox MLF 120 Ratio 101 for 1.1 KW Three Phase AC 900rpm Motor or Servo Motor Stepper Motor  wholesaler

China P Series 1: 100 1: 200 Ratio 90 Degree Right Angle 380V AC Motor Reducer Conveyor Horizontal Planetary Gearbox for Plastic Extruder

Product Description

P Series 1: 100 1: 200 Ratio 90 Degree Right Angle 380V AC Motor Reducer Conveyor Horizontal Planetary Gearbox for Plastic Extruder

 

 

1.The HB industrial gear box adopts the general design scheme to realize the universal box body of parallel axis and straight axis and reduce the variety of parts.
   specifications and models increased.
2. HB standard industrial gear box adopts sound-absorbing box structure, large box surface area, large fan, cylindrical gear and spiral cone .Advanced gear grinding          technology is adopted to improve the whole machine’s temperature rise, noise reduction, reliability of operation and power transmission Increased.
3. The gearbox has 3-26 type specifications, and the reduction transmission series has 1-4 levels, and the speed ratio is 1.25-450.
4. Installation method: base installation, hollow shaft installation, swinging base installation and torsion arm installation.
5. Input mode: motor connection flange and shaft input.
6. Output mode: solid shaft with flat key, hollow shaft with flat key, hollow shaft with expansion plate connection, hollow shaft with spline connection Shaft, solid shaft with      spline connection and solid shaft with flange connection.

 

 

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly 3 times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of 3 different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even 4 wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are 2 basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these 2 types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate 5 times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are 2 kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of 2 or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has 2 stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is 1 with 2 or 3 planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between 2 wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses 1 single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China P Series 1: 100 1: 200 Ratio 90 Degree Right Angle 380V AC Motor Reducer Conveyor Horizontal Planetary Gearbox for Plastic Extruder  China P Series 1: 100 1: 200 Ratio 90 Degree Right Angle 380V AC Motor Reducer Conveyor Horizontal Planetary Gearbox for Plastic Extruder

China Speed Reduce Gearbox AC Gear Motor for Solar Tracking System and Planetary Electrical

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Motor Model Instruction

5RK40GN-CM

        5 R K 40 R GN C M
Frame Size Type Motor series Power Speed
Control
Motor
Shaft Type Voltage Accessory
2:60mm

3:70mm

4:80mm

5:90mm

6:104mm

I:Induction

R:Reversible

T:Torque

K series 6W

15W

25W

40W

60W

90W

120W

140W

180W

200W
 

A:Round Shaft

GN:Bevel Gear Shaft
       (6W,15W,25W,40W)

GU:Bevel Gear Shaft
      (60W,90W,120W,140W,180W,200W)

A:Single Phase 110V

C:Single Phase 220V

S:3-Phase 220V

S3:3-Phase 380V

S4:3-Phase 440V

T/P:Thermally Protected

F:Fan

M:Electro-magnetic
    Brake

Gear Head Model Instruction

5GN-100K

5 GN 100 K  
Frame Size Shaft Type Gear Reduction Ratio Bearing Type Other information
2:60mm

3:70mm

4:80mm

5:90mm

6:104mm
 

GN:Bevel Gear Shaft
      (60#,70#,80#,90# reduction gear head)

GU:Bevel Gear Shaft
      (100# reduction gear head)

GM:Intermediate Gear Head

GS:Gearhead with ears

1:100 K:Standard Rolling Bearing

RT:Right Angle With Axile

RC:Right Angle With Hollow Shaft
 

Sch as shaft diameter,shaft length,etc.

Specification of motor 40W 90mm Fixed speed AC gear motor

Type  Gear Tooth Output Shaft Power
(W)
Frequency
(Hz)
Voltage
(V)
Current
(A)
Start Torque
(g.cm)
Rated Gearbox Type
Torque
(g.cm)
Speed
(rpm)
Bearing Gearbox Middle Gearbox
Reversible Motor 5RK40GN-C 40 50 220 0.45 3000 3000 1300 5GN/GU-K 5GN10X
40 60 220 0.41 2500 2515 1550 5GN/GU-K 5GN10X

Gear Head Torque Table(Kg.cm)                                                                                                                                                                                         (kg.cm×9.8÷100)=N.m

Output Speed :RPM 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Speed Ratio 50Hz 3 5 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Allowed
Torque
40W kg.cm 6.7 11 16 21.3 28 33 42 54 65 108 150 150 150 150 150 150 150
60W kg.cm 10 16 24 32 40 48 64 77 93 150 150 150 150 150 150 150 150
90W kg.cm 14 23 35 46 58 69 92 110 133 200 200 200 200 200 200 200 200
120W kg.cm 19 30.7 46 61 77 92 123 147 177 200 200 200 200 200 200 200 200
Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction.

Drawing:5RK40GN-C/5GN3~20K(Short gearbox shell 43mm)

Drawing:5RK40GN-C/5GN25~180K(Short gearbox shell 61mm)

Above drawing is for standard screw hole.If need through hole, terminal box, or electronic magnet brake, need to tell the seller.

Connection Diagram:

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Speed Reduce Gearbox AC Gear Motor for Solar Tracking System and Planetary Electrical  China Speed Reduce Gearbox AC Gear Motor for Solar Tracking System and Planetary Electrical

China AC Servo Motor 3 Speed Plh160 Planetary Gearbox

Product Description

AC Servo Motor 3 Speed PLH160 Planetary Gearbox

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Single stage : 60,64,80,100,120,160,200,256,320,512
-Net Weight: 34.5 Kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox single stage : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox single stage : <3 arcmin
                     Helical gearbox single stage : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, CZPT carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China AC Servo Motor 3 Speed Plh160 Planetary Gearbox    China AC Servo Motor 3 Speed Plh160 Planetary Gearbox

China Good quality 3 Speed Reducer Zplf60 AC Servo Motor Parts Gearbox wholesaler

Item Description

Relate suggest ?
Planetary gearbox : dimension 42 60 80 90 120 a hundred and sixty 142 a hundred ninety 242 and customized size  inside 1 stage, 2 stage, 3 stage.
Ac servo motor :Delta, Yasakawa,Panasonic, Mistubishi and financial kind
PLC: CZPT semensis Mistubishi and and many others
Linear Factors: HIWIN, TBI, PMI, ABBA, THK, CPC , and financial type.

3 Pace Reducer ZPLF60 AC Servo Motor Areas Gearbox

-Planetary gearbox is a widely utilised industrial merchandise, which can lessen the velocity of motor and boost the output torque. Planetary reducer can be employed as supporting elements in lifting, excavation, transportation, design and other industries.

-Stage Ratio :64.80.100.125.one hundred forty.175.200.250.350
-Net Fat: 2.8Kg
-Product image

-Datasheet

-Business introduction
Concentrate is an automation & drive concentrated global business, delivering worldwide clients with management, exhibit, travel and method solutions & other connected goods and solutions, under the support of its superb electrical and digital technological innovation as well as sturdy handle technological force.
 
We supply and produce perfect products and solutions according to diverse requirement of the market. Our products have been utilised and utilized successfully in packing, printing, textiles, plastic injection, elevator, equipment device, robot,wooden reducing, CZPT carving, ceramic, glass, paper creating sector, crane, supporter & pump, new CZPT resources and so forth.

Concentrate, your specialist electrical spouse !

-Payment & Package & Delivery 
one,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Little gearbox use carton package, Massive gearbox use picket box deal ) 
three,Shipping
( By Global Express,  By Air , By Sea )

 

Planetary Gearbox

This report will check out the design and programs of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the variety of tooth in the gears. The ratios of planetary gearboxes are normally lower than individuals of conventional mechanical transmissions, which are largely utilized to drive engines and turbines. They are typically the greatest decision for hefty-responsibility purposes. The subsequent are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes function on a similar principle to solar methods. They rotate about a middle gear called the sun equipment, and two or more outer gears, referred to as planet gears, are connected by a provider. These gears then push an output shaft. The arrangement of earth gears is equivalent to that of the Milky Way’s ring of planets. This arrangement creates the very best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing delivers many rewards. These qualities make planetary gearing perfect for a range of apps, such as compactness and lower weight. The efficiency of planetary gearing is improved by the reality that ninety p.c of the input energy is transferred to the output. The gearboxes also have minimal sounds and large torque density. Moreover, their layout delivers greater load distribution, which contributes to a more time support existence.
Planetary gears call for lubrication. Due to the fact they have a smaller sized footprint than typical gears, they dissipate heat effectively. In fact, lubrication can even lower vibration and sound. It is also crucial to keep the gears appropriately lubricated to prevent the wear and tear that will come with use. The lubrication in planetary gears also aids maintain them running appropriately and decreases dress in and tear on the gears.
A planetary gearbox employs numerous planetary elements to achieve the reduction aim. Every equipment has an output shaft and a solar equipment found in the center. The ring gear is fastened to the device, although the solar gear is hooked up to a clamping system. The outer gears are related to the provider, and each and every planetary gear is held collectively by rings. This arrangement makes it possible for the planetary gear to be symmetrical with respect to the enter shaft.
The gear ratio of a planetary gearbox is defined by the sunshine gear’s quantity of teeth. As the solar equipment gets smaller, the ratio of the equipment will enhance. The ratio assortment of planetary gears ranges from 3:1 to 10 to a single. At some point, nonetheless, the solar gear turns into as well little, and the torque will drop substantially. The higher the ratio, the significantly less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their layout

The fundamental design and style of a Planetary Gearbox is fairly basic. It is made up of 3 interconnecting links, every single of which has its possess torque. The ring equipment is fastened to the frame at O, and the other two are set to each and every other at A and B. The ring gear, in the meantime, is hooked up to the planet arm 3 at O. All a few areas are linked by joints. A cost-free-human body diagram is proven in Determine 9.
In the course of the advancement method, the design and style team will divide the electricity to each personal earth into its respective electricity paths. This distribution will be primarily based on the meshing problem of all gears in the method. Then, the layout crew will proceed to establish the masses on person gear meshes. Making use of this technique, it is feasible to determine the hundreds on individual equipment meshes and the shape of ring equipment housing.
Planetary Gearboxes are made of three equipment kinds. The sunshine gear is the heart, which is linked to the other two gears by an interior tooth ring gear. The planet pinions are organized in a provider assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 factors in a Planetary Gearbox mesh with every other, and they rotate together as one. Relying on the software, they might rotate at various speeds or at various moments.
The planetary gearbox’s style is special. In a planetary gearbox, the enter equipment rotates close to the central gear, while the outer gears are organized about the sunlight equipment. In addition, the ring equipment holds the structure together. A carrier connects the outer gears to the output shaft. In the long run, this gear technique transmits higher torque. This variety of gearbox is excellent for large-speed operations.
The standard design of a Planetary Gearbox consists of numerous contacts that have to mesh with each other. A single earth has an integer amount of teeth, even though the ring has a non-integer amount. The tooth of the planets must mesh with every other, as well as the sunlight. The tooth counts, as properly as the earth spacing, perform a role in the design. A planetary gearbox need to have an integer amount of teeth to purpose properly.

Purposes

In addition to the above-pointed out applications, planetary gearing is also utilized in machine instruments, plastic machinery, derrick and dock cranes, and content dealing with equipments. Further, its application is identified in dredging products, road-generating equipment, sugar crystallizers, and mill drives. Although its versatility and efficiency tends to make it a fascinating option for a lot of industries, its complex composition and building make it a complicated component.
Amid the several benefits of using a planetary gearbox, the ability to transmit better torque into a controlled room helps make it a common option for several industries. Additionally, including extra world gears raises the torque density. This makes planetary gears appropriate for purposes demanding large torque. They are also utilized in electric powered screwdrivers and turbine engines. Even so, they are not used in every thing. Some of the a lot more common programs are mentioned under:
One of the most essential attributes of planetary gearboxes is their compact footprint. They are capable to transmit torque while at the identical time decreasing noise and vibration. In addition to this, they are able to accomplish a higher velocity without sacrificing substantial-high quality overall performance. The compact footprint of these gears also allows them to be used in higher-velocity apps. In some situations, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, whilst other folks may call for a artificial gel. Even with these exclusive characteristics, planetary gears have turn into frequent in many industries.
Planetary gears are composed of three factors. The sunlight equipment is the input equipment, whereas the earth gears are the output gears. They are linked by a provider. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various demands, and the type you use will count on the requirements of your application. Its design and functionality must satisfy your application’s wants.
The ratios of planetary gears vary relying on the number of planets. The smaller sized the sunshine gear, the higher the ratio. When planetary stages are utilised alone, the ratio variety is 3:1 to ten:1. Larger ratios can be received by connecting numerous planetary stages together in the identical ring gear. This approach is acknowledged as a multi-stage gearbox. Nonetheless, it can only be employed in large gearboxes.
planetarygearbox

Upkeep

The principal part of a planetary gearbox is the planetary gear. It requires typical servicing and cleansing to remain in prime form. Demand for a longer existence span protects all other components of the gearbox. This write-up will go over the routine maintenance and cleansing techniques for planetary gears. After reading through this report, you ought to know how to maintain your planetary gearbox correctly. Hopefully, you can take pleasure in a more time life with your gearbox.
To start with, it is crucial to know how to appropriately lubricate a planetary gearbox. The lubricant is essential as gears that function at higher speeds are subject to large ranges of warmth and friction. The housing of the planetary gearbox should be built to allow the heat to dissipate. The recommended oil is artificial, and it ought to be crammed between thirty and fifty p.c. The lubricant should be modified at the very least every single 6 months or as required.
Whilst it might look unneeded to replace a planetary gearbox, standard servicing will help it final a prolonged time. A normal inspection will recognize a difficulty and the suitable repairs are necessary. As soon as the planetary gearbox is full, it will plug with equipment oil. To keep away from this problem, consider acquiring the unit repaired rather of replacing the gearbox. This can help save you a whole lot of income in excess of a new planetary gearbox.
Correct lubrication is essential for a extended lifestyle of your planetary gearbox. Oil change frequency ought to be dependent on oil temperature and working pace. Oil at greater temperatures must be transformed more usually due to the fact it loses its molecular structure and can not kind a protecting film. Right after this, oil filter upkeep ought to be carried out every handful of months. And finally, the gearbox oil wants to be checked often and changed when essential.

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China supplier K37 AC Gearbox with Electric Motor for Packaging Machinery with Hot selling

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Substantial modular layout, biomimetic surface area with owned intellectual home appropriate.Undertake German worm hob to method the worm wheel.
With the unique equipment geometry, it receives substantial torque, efficiency and extended daily life circle.It can attain the direct mix for two
sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.Output shaft: sound shaft, hollow shaft.

 

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Xihu (West Lake) Dis.ng Transmission Products Co., Ltd. situated HangZhou town, ZHangZhoug, as 1 specialist manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
areas, owns rich expertise in this line for numerous many years.

We are 1 direct manufacturing unit, with advanced creation tools, the robust growth staff and making
capability to offer top quality products for buyers.

Our products commonly served to a variety of industries of Metallurgy, Chemicals, textile,medication,wood etc. Primary
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to inquire us any inquiries, good offer usually for you for extended term company.

 

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Q: Are you investing company or maker?
A: We are manufacturing facility.
 

Q: How extended is your delivery time?
A: Typically it is 5-10 days if the items are in inventory. or it is 15-twenty times if the goods are not in stock.
 

Q: Can we purchase 1 pc of every single product for high quality screening?
A: Sure, we are glad to settle for demo purchase for top quality testing.

Q:How to select a gearbox which satisfies your necessity?
A:You can refer to our catalogue to select the gearbox or we can help to select when you provide
the technological data of needed output torque, output pace and motor parameter etc.

Q: What info shall we give prior to inserting a buy order?
A:a) Kind of the gearbox, ratio, input and output sort, input flange, mounting placement, and motor informationetc.
b) Housing coloration.
c) Acquire amount.
d) Other special requirements.

Planetary Gearbox

This article will discover the design and style and programs of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of tooth in the gears. The ratios of planetary gearboxes are typically decrease than people of conventional mechanical transmissions, which are largely employed to drive engines and turbines. They are typically the very best selection for weighty-duty purposes. The adhering to are some of the positive aspects of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes operate on a equivalent theory to solar programs. They rotate all around a middle equipment known as the sunshine equipment, and two or much more outer gears, called planet gears, are connected by a provider. These gears then generate an output shaft. The arrangement of earth gears is equivalent to that of the Milky Way’s ring of planets. This arrangement generates the ideal torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers a lot of advantages. These characteristics make planetary gearing ideal for a assortment of purposes, such as compactness and reduced fat. The effectiveness of planetary gearing is increased by the reality that ninety per cent of the input power is transferred to the output. The gearboxes also have low noise and large torque density. In addition, their design gives greater load distribution, which contributes to a longer provider life.
Planetary gears demand lubrication. Simply because they have a smaller footprint than traditional gears, they dissipate heat effectively. In truth, lubrication can even reduced vibration and sounds. It really is also important to hold the gears properly lubricated to avert the dress in and tear that will come with use. The lubrication in planetary gears also helps keep them operating properly and lowers use and tear on the gears.
A planetary gearbox employs numerous planetary areas to attain the reduction objective. Every single gear has an output shaft and a sun gear situated in the heart. The ring equipment is fastened to the equipment, although the sunshine equipment is attached to a clamping system. The outer gears are related to the carrier, and each planetary gear is held jointly by rings. This arrangement makes it possible for the planetary equipment to be symmetrical with respect to the input shaft.
The equipment ratio of a planetary gearbox is outlined by the sunlight gear’s number of tooth. As the solar equipment gets scaled-down, the ratio of the equipment will enhance. The ratio range of planetary gears ranges from 3:1 to ten to a single. At some point, however, the solar gear turns into too small, and the torque will slide substantially. The increased the ratio, the significantly less torque the gears can transmit. So, planetary gears are usually referred to as “planetary” gears.
planetarygearbox

Their design

The simple design and style of a Planetary Gearbox is fairly simple. It consists of three interconnecting hyperlinks, each of which has its very own torque. The ring equipment is mounted to the body at O, and the other two are set to every single other at A and B. The ring gear, in the meantime, is attached to the world arm 3 at O. All three components are related by joints. A free-human body diagram is proven in Determine 9.
Throughout the improvement method, the design and style group will divide the electricity to each and every specific earth into its respective energy paths. This distribution will be primarily based on the meshing problem of all gears in the technique. Then, the style staff will proceed to establish the hundreds on specific gear meshes. Employing this method, it is attainable to figure out the masses on specific gear meshes and the form of ring gear housing.
Planetary Gearboxes are made of three gear kinds. The solar equipment is the middle, which is linked to the other two gears by an inside tooth ring equipment. The planet pinions are organized in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three factors in a Planetary Gearbox mesh with each other, and they rotate with each other as 1. Dependent on the software, they may possibly rotate at diverse speeds or at distinct moments.
The planetary gearbox’s design and style is distinctive. In a planetary gearbox, the input equipment rotates about the central gear, even though the outer gears are organized around the solar gear. In addition, the ring gear holds the structure collectively. A carrier connects the outer gears to the output shaft. In the long run, this equipment technique transmits substantial torque. This variety of gearbox is ideal for high-speed operations.
The simple design and style of a Planetary Gearbox consists of multiple contacts that must mesh with every single other. A one earth has an integer amount of teeth, even though the ring has a non-integer quantity. The enamel of the planets must mesh with each other, as well as the sunlight. The tooth counts, as well as the earth spacing, perform a function in the layout. A planetary gearbox should have an integer variety of tooth to function correctly.

Applications

In addition to the previously mentioned-mentioned programs, planetary gearing is also utilized in machine tools, plastic machinery, derrick and dock cranes, and materials dealing with equipments. More, its software is identified in dredging equipment, highway-generating equipment, sugar crystallizers, and mill drives. While its versatility and efficiency can make it a attractive decision for several industries, its challenging composition and development make it a complicated ingredient.
Between the a lot of positive aspects of making use of a planetary gearbox, the potential to transmit greater torque into a controlled place makes it a well-known decision for numerous industries. Moreover, incorporating added world gears boosts the torque density. This tends to make planetary gears ideal for purposes necessitating large torque. They are also employed in electrical screwdrivers and turbine engines. Even so, they are not utilised in almost everything. Some of the far more frequent apps are discussed underneath:
One of the most crucial attributes of planetary gearboxes is their compact footprint. They are in a position to transmit torque even though at the very same time lowering noise and vibration. In addition to this, they are capable to accomplish a high velocity with no sacrificing substantial-quality performance. The compact footprint of these gears also enables them to be employed in high-velocity applications. In some circumstances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, whilst other folks may demand a synthetic gel. Regardless of these exclusive attributes, planetary gears have grow to be typical in a lot of industries.
Planetary gears are composed of a few parts. The sunlight gear is the input gear, whereas the world gears are the output gears. They are related by a provider. The provider connects the enter shaft with the output shaft. A planetary gearbox can be developed for numerous specifications, and the variety you use will depend on the demands of your application. Its design and functionality need to meet your application’s needs.
The ratios of planetary gears range depending on the number of planets. The smaller the sunshine gear, the increased the ratio. When planetary stages are used by itself, the ratio assortment is 3:1 to ten:1. Higher ratios can be attained by connecting numerous planetary phases collectively in the exact same ring gear. This technique is recognized as a multi-phase gearbox. However, it can only be employed in big gearboxes.
planetarygearbox

Upkeep

The principal component of a planetary gearbox is the planetary equipment. It calls for typical maintenance and cleansing to stay in best form. Desire for a lengthier daily life span guards all other elements of the gearbox. This report will discuss the routine maintenance and cleaning processes for planetary gears. Soon after reading through this report, you should know how to maintain your planetary gearbox correctly. Hopefully, you can enjoy a lengthier existence with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is important as gears that work at large speeds are matter to high levels of warmth and friction. The housing of the planetary gearbox should be created to allow the warmth to dissipate. The advisable oil is artificial, and it should be loaded amongst 30 and 50 %. The lubricant ought to be transformed at the very least each and every 6 months or as essential.
Although it may look pointless to change a planetary gearbox, typical servicing will support it last a extended time. A normal inspection will discover a problem and the acceptable repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To stay away from this problem, take into account acquiring the device fixed rather of changing the gearbox. This can help save you a great deal of income above a new planetary gearbox.
Proper lubrication is crucial for a prolonged daily life of your planetary gearbox. Oil alter frequency ought to be primarily based on oil temperature and operating pace. Oil at higher temperatures should be changed more regularly due to the fact it loses its molecular structure and are not able to sort a protective film. After this, oil filter maintenance must be carried out each few months. And lastly, the gearbox oil demands to be checked routinely and changed when essential.

China supplier K37 AC Gearbox with Electric Motor for Packaging Machinery     with Hot sellingChina supplier K37 AC Gearbox with Electric Motor for Packaging Machinery     with Hot selling