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China Cast Iron Cycloid Wheel & Pin Wheel Reductor Gear Box Equipped with Electric Motors

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

 

 

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in 3 different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over 3 gears, reducing noise, vibration, and wear.
The planetary gearbox has 3 main components: a sun gear (also known as the input gear), a ring gear, and 2 planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Cast Iron Cycloid Wheel & Pin Wheel Reductor Gear Box Equipped with Electric Motors  China Cast Iron Cycloid Wheel & Pin Wheel Reductor Gear Box Equipped with Electric Motors

China best Mute Noise Direct-Current Planetary Gear Box Micor Gearbox for Electric Motors / Motor Machines with Great quality

Solution Description

We offer you OEM metal planetary gearbox for  electornic motor, electrical machinery through Powder metallurgy and Steel injection molding method .

Powder metallurgy (PM) is a phrase covering a wide assortment of techniques in which supplies or factors are produced from steel powders. PM processes can stay away from, or significantly reduce, the require to use metallic elimination processes, therefore drastically reducing produce losses in manufacture and often ensuing in decrease costs.

The powder metallurgy push and sinter process normally is made up of 3 simple steps: powder mixing (pulverisation), die compaction, and sintering. Compaction is typically done at room temperature, and the elevated-temperature method of sintering is normally carried out at atmospheric stress and below very carefully managed environment composition. CZPT secondary processing this sort of as coining or heat treatment often follows to receive special homes or improved precision.

Tailored metallic areas specification
 

 PM Approach has a high degree of flexibility making it possible for the tailoring of the actual physical attributes of a product to suit your specific residence and overall performance needs. These contain:

  • Structural pieces with complicated styles
  • Controlled Porosity
  • Managed performance
  • Good overall performance in pressure and absorbing of  vibrations
  • Particular homes such as hardness and dress in resistance
  • Fantastic precision and great area complete
  • Big collection of pieces with slim tolerances

Personalized components

Workshop

 

The Basics of a Planetary Gearbox

The basic product of a planetary gearbox is a very successful transmission that transmits virtually ninety per cent of the energy it receives. The standard planetary gearbox comes in three simple sorts: Inline, Helical, and Spur. Beneath, we will discuss the variations among each and every of them and which one particular is much better for your needs. A planetary gearbox is an critical portion of any motor and might be the excellent choice for your automobile.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that permits the transfer of electricity. Its design makes it secure and dependable, and the area and weight-saving rewards make it a well-known option for a lot of applications. Planetary gearboxes have low inertia, large torque, and a wide assortment of reduction ratios, which make them a adaptable choice for a lot of industries. To locate out much more about this kind of gearbox, read through about its development and technical specs.
A planetary gearbox is composed of two areas: a sun gear (also called the central or input equipment), and two world gears (also referred to as outer gears). These gears are related to each and every other via a carrier. In get to get the ideal performance from your gearbox, it’s essential to discover a product with the characteristics and rewards necessary for your software. Also, be sure to check out out the delivery time, global availability, and client support of your chosen constructor. A few constructors are more quickly than other individuals and have the capability to respond rapidly, whilst other people can supply every one planetary gearbox out of stock.
Whether you happen to be employing an inline planetary gearbox for your car’s transmission, or you happen to be building a new machine, it is important to decide on the appropriate measurement for your application. The most typical ratio is five:1, but an inline gearbox can be as substantial as a thousand:1! The torque selection is between 250-950 lb-in for ongoing torque, and up to 5800 lb-in for generate torque. Some companies even offer custom made shafts if you want them to suit a specific software.
Inline planetary gearboxes have a large ratio of helical rotation and are valuable for programs where space is restricted. Their reduced-backlash layout allows them to take care of higher torques and higher accelerations without having backlash. Regardless of their compact dimension, planetary gear systems also have large single-phase reduction ratios, a characteristic that makes them ideal for a range of industrial apps. They can also be connected for higher reduction ratios.
An inline planetary gearbox can be utilized in several applications, from small equipment to weighty industrial equipment. Its fundamental style consists of three factors: an input equipment pair, an output gear pair, and a stationary situation. Some planetary gearbox styles also consist of added equipment sets that can provide a slight offset between input and output. A planetary gearbox may possibly also incorporate a number of bearings, which make the assembly much more robust and reputable.
Inline planetary gear reducers are generally employed in industrial settings to sluggish down an electrical motor. They are capable to multiply torque, which means they can minimize the enter speed to a amount exactly where the mechanical units inside the motor can perform appropriately. This variety of equipment reducer also has a lower clearance, which tends to make it excellent for devices with higher torque. Nonetheless, you should think about the sum of torque needed in your software before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a variety of mechanical technique. The gears are connected by joints to the provider that holds the planets stationary. The sun equipment serves as an input to the other gears, and the world gears rotate at a price that relies upon on the quantity of tooth in each and every equipment. The ratio among these gears is -Ns/Np, and the variety of teeth in the ring is N r, N s, and N p.
One more type of planetary gearbox utilizes several helical axes to distribute the load. This style also gives substantial stiffness and minimal backlash, which is critical for purposes involving regular begin-stop cycles and rotational course adjustments. It also functions a compact layout and reduced mass inertia. A helical planetary gearbox can be utilised for a wide selection of applications. Detailed beneath are some of the advantages of helical gear technological innovation.
The standard style of a helical planetary equipment is based mostly on the theory of stepping planets. This notion eradicates the require for timing marks and restrictive assembly circumstances. The planetary gear’s helical shape can be modified to accomplish a better transmission ratio in an equivalent or smaller sized volume. For case in point, a 50-T ring gear will produce the identical impact as a a hundred-T ring equipment.
In addition to the helical axis, a helical planetary gearbox also has a broad range of secondary attributes that are crucial to torque transmission. For occasion, compact needle roller bearings are proper for a helical planetary gearbox due to the fact of their reduced-profile design and small area. However, a tapered roller bearing is far better suited to dealing with large axial forces. In standard, a helical planetary gearbox will have a higher effectiveness price and reduced sounds ranges.
A helical planetary gearbox will have a quantity of elements that can range in measurement and shape. They will incorporate a solar equipment and many planetary areas. The central solar equipment will just take a lower-torque enter and will run a number of exterior gears to increase the torque and velocity. This fundamental product of a planetary gearbox is very efficient, transferring ninety seven% of the energy enter. There are three primary kinds of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a excellent illustration of an entry-degree helical planetary gearbox. It is very reputable and aimed at providing torque in peaceful apps with substantial precision. The Entry sequence is another choice, which is made to meet the demands of the lower-backlash planetary gearbox market place. It features helical planetary gears with 5 to eight arc-minutes backlash, and is constructed on a monobloc housing.
A helical planetary gearbox is extensively employed in 3D printing. They are light-weight and can offer a higher gear ratio. In addition to their lower bodyweight and substantial effectiveness, some people have mounted them into 3D printers to boost the accuracy of their types. And in addition to 3D printing, helical gears are utilised in many industrial programs. If you’re thinking about buying one, you need to know what the rewards are.
planetarygearbox

Spur planetary gearbox

There are a lot of positive aspects to a spur planetary gearbox, from its compact design and low value to its unmatched electrical power transmission capability for every device volume. Planetary gears have large effectiveness per phase and can attain up to 95% efficiency, based on the ratio. Planet gears are mounted on a joint provider, and the output rotation pace is slower than the drive rotation velocity, which prospects to enhanced torque. The larger the gear wheels, the a lot more torque the device can create.
A spur planetary gearbox incorporates several other gear sets that should have helical enamel. These other gear sets need to be helical, and the motor have to be aligned with the driven elements. The spur gears are the most productive variety of planetary gear, as their tooth are symmetrical, which signifies no axial forces are generated. The distinction between a spur and a planetary gearbox is its shape.
The appropriate angle spur planetary gearbox is a versatile design and style with a spiral bevel gear that supplies excellent smoothness and tranquil procedure. This gearhead is circumstance-hardened and ground to enhance its performance. These gears can be acquired in 3-a hundred ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears about the circumference of the mechanism. The spur gears rotate between gears that have inner and external tooth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and solar gears. A spur gearbox can also be considered a compound planetary equipment. It is typically utilised for servo programs. Unlike spur gears, helical planetary gears are less complicated to keep and have lower sound ranges.
The most notable variation amongst a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur equipment head is considerably less sophisticated, but are not able to handle the same amount of load as a planetary gearhead. Equally types can attain the very same backlash, but a planetary gearhead has much better lubrication retention than a spur equipment. It can run at greater speeds without having abnormal lubrication, although a spur gear generate is far more productive at reduced speeds. The reduction ratio of a planetary gearhead is around unity while that of a planetary equipment head is several thousand to one particular.
A planetary gearbox has several applications. Plastic equipment, goods & staff lifts, and machine tools are all primary examples of these sorts of gearing techniques. Other industries that use these gears include wind turbines and sugar crystallizers, as properly as metal and sugar mills. And of system, the use of planetary gears is not restricted to these industries. It is used in several different ways, like slewing drives, mill travel, and derrick & dockyard cranes

China best Mute Noise Direct-Current Planetary Gear Box Micor Gearbox for Electric Motors / Motor Machines     with Great qualityChina best Mute Noise Direct-Current Planetary Gear Box Micor Gearbox for Electric Motors / Motor Machines     with Great quality