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China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys

Product Description

 

Item Customized Precision CNC Machining Parts
Material

1.Stainless Steel Alloy: 303 / 304 / 316 / 412 / etc.
2.Steel Alloy:l: Carbon Steel / Die Steel / Spring Steel etc.
3.Brass Alloy: 3602 / 2604 / H59 / H62 / etc.
4.Bronze:C51000, C52100,C54400 etc
5.Iron: 1213, 12L14,1215 etc
6.Aluminum Alloy: 5052 /6061/ 6063 / 2017 / 7075 / ADC12/518 etc.

Other Special Materials: Lucite / Nylon / Bakelite / POM / ABS / PP / PC / PE / PEEK / Titanium etc.

Surface treament Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc.
Tolerance ±0.08mm
Equipment CNC centre,CNC lathe,General lathe,General Milling, CNC milling, Drilling machine, internal grinder.Cylindrical grinder machine,centerless grinder machine & other equipments.
Standard

Our factory are specialized in the production of Non-standard products.

 

We also could produce standard products

Inspection tool Micrometer, Thread Gages,Calipers,Pin Gauge,Projector,CMM, Altimeter etc
Quality control

1. Quality control :The defective products rate is 0.1%. Imported material 100%.
2. Reasonable price , Precision made.Experience & Reasonable QC that you can reply on.
3. Each part would be given 100% test and tryout before shipment.
4. Adequate supply capacity. Punctual delivery time.
5. Machining allowance ±0.01mm.

ZheJiang Xihu (West Lake) Dis. CZPT Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.

FHZL has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.

The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.CZPT has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.

Why work with FHZL?

FHZL brand and reputation:

The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).

Strict quality control system:

Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.

Lower cost and shortened delivery time:

patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.

More flexible during process:

In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
 

What’s the technical process for casting?

High precision CNC machines and inspection devices.

 

Our Advantages

(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.

 

FAQ

1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.

2. Can you customize the parts according to the drawing?
We have professional technical dept., we are CZPT to customize your parts according to the drawings.

3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.

4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings

5. What is the period of sample production?
It will take 15~25 days to develop new product.

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use 3 different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the 2 gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are 3 main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than 1 output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional 1 is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install 1 with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are 2 or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have 3 components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These 3 components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, 1 must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys    China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys

China high quality Worm Agricultural Machinery Gearbox Motor Car Tractor Precision Small Transmission Bearing Reducer Bevel Helical Reverse Gearbox Engine near me manufacturer

Item Description

Worm Agricultural Machinery Gearbox Motor Auto Tractor Precision Little Transmission Bearing Reducer Bevel Helical Reverse Gearbox Engine

 

A Quick Overview of the Spur Equipment and the Helical Planetary Gearbox

This article will give a quick overview of the Spur gear and the helical planetary gearbox. To understand much more about the benefits of these gearboxes, read through on. Listed here are a number of widespread utilizes for planetary gears. A planetary gearbox is utilised in numerous autos. Its effectiveness helps make it a popular decision for modest engines. Here are a few examples. Every has its positive aspects and negatives. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly trustworthy helical planetary gearbox. It is suitable for purposes where area, excess weight, and torque reduction are of substantial concern. On the other hand, the X-Treme collection is ideal for apps requiring substantial-acceleration, substantial-axial and radial loads, and substantial-pace efficiency. This article will go over the positive aspects of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-earth layout. This variation depends on the compression of the aspects of the stepped-planet style. The resulting design avoids restrictive assembly situations and timing marks. Compared to standard gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equivalent or more compact volume. For example, a 2:1 ratio compound earth would be utilised with a 50-ton ring equipment, and the consequence would be the same as a 100-ton ring gear, but the planetary disks would be 50 % the diameter.
The Helical planetary gearbox makes use of a few components: an input, an output, and a stationary placement. The basic product is hugely effective and transmits 97% of the input electricity. There are a few main varieties of planetary gearboxes, each and every concentrating on a various performance characteristic. The CZPT standard line is an excellent place to begin your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular attributes.
The Helical planetary gearbox has a number of rewards. It is functional, light-weight, and straightforward to sustain. Its framework combines a sunshine equipment and a planet gear. Its tooth are arranged in a way that they mesh with each and every other and the solar equipment. It can also be utilized for stationary purposes. The solar gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, dependent on the quantity of tooth on every gear.
A helical planetary gearbox can minimize sound. Its shape is also smaller, reducing the measurement of the program. The helical gears are typically quieter and operate a lot more smoothly. The zero helix-angle gears, in distinction, have more compact sizes and greater torque density. This is a reward, but the latter also raises the daily life of the program and is considerably less pricey. So, while the helical planetary gearbox has several benefits, the latter is advised when room is limited.
The helical gearbox is much more successful than the spur gear, which is constrained by its deficiency of axial load part. The helical gears, on the other hand, create substantial axial forces in the gear mesh. They also exhibit far more sliding at the points of tooth make contact with, incorporating friction forces. As this kind of, the Helical planetary gearbox is the chosen choice in servo applications. If you happen to be hunting for a gearbox to reduce sound and improve performance, Helical planetary gearboxes are the proper selection.
The primary distinctions among the two sorts of planetary gears can be discovered in the style of the two outer rings. The outer ring is also known as the sunshine gear. The two gears mesh collectively in accordance to their very own axes. The outer ring is the planetary gear’s provider. Its excess weight is proportional to the part of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled enamel and are excellent for programs with high masses. They are also incredibly sturdy and can transfer a high load. A common Helical gearbox has two pairs of tooth, and this makes certain clean transmission. In addition, the improved contact ratio sales opportunities to reduce fluctuations in mesh stiffness, which indicates a lot more load ability. In terms of value, Helical planetary gears are the most cost-effective gearbox variety.
The outer ring equipment drives the inner ring equipment and encompassing planetary areas. A wheel push planetary gearbox may possibly have as considerably as 332,000 N.m. torque. Yet another frequent variety of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun equipment. They are frequently mixed in excess of a housing to maximize dimension. One particular-stage Helical gears can be utilised in bicycles, although a two-phase planetary equipment system can manage up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complex. It should comply with numerous constraints. These constraints relate to the geometrical romantic relationship of the planetary geartrains. This study of the feasible style area of a Helical geartrain employs geometric layouts. The ring equipment, solar, and ring gear have no effect on the ratio of the planetary transmission. Even so, helical geartrains are a great choice for numerous purposes.
planetarygearbox

Spur gear planetary gearbox

The blend of planetary gears and spur gears in a transmission system is named a planetary or spur gearbox. Each the planetary equipment and spur equipment have their very own traits and are utilised in a variety of varieties of automobiles. They function in a comparable way, but are developed otherwise. Right here are some critical variations amongst the two types of gears. Outlined beneath are some of the most critical variances among them:
Helical gears: As opposed to spur gears, helical gears generate substantial axial forces in the gear mesh. They also function better sliding contact at the position of tooth make contact with. The helix angle of a gearbox is generally in the range of 15 to thirty levels. The higher the helix angle, the much more axial forces will be transmitted. The axial power in a helical gearbox is better than that of a spur equipment, which is the purpose why helical gears are more effective.
As you can see, the planetary gearhead has several versions and apps. However, you ought to just take care in selecting the quantity of teeth for your planetary gear method. A 5:1 spur equipment drive ratio, for instance, means that the sunshine gear needs to comprehensive five revolutions for each output carrier revolution. To achieve this, you may want to choose a sun equipment with 24 enamel, or 5 mm for each revolution. You are going to need to have to know the metric models of the planetary gearhead for it to be appropriate with diverse kinds of devices.
An additional critical feature of a planetary gearbox is that it does not need all of the spur gears to rotate around the axis of the generate shaft. Alternatively, the spur gears’ inside teeth are mounted and the travel shaft is in the identical course as the output shaft. If you pick a planetary gearbox with fastened internal enamel, you may want to make positive that it has enough lubrication.
The other significant big difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a substantial pitch diameter, although a spur equipment has minimal pitch. A spur equipment is ready to deal with larger torques, but is not as efficient. In addition, its increased torque capability is a massive drawback. Its performance is related to that of a spur equipment, but it is much less noisy.
One more difference among planetary and spur gear motors is their price. Planetary gear motors have a tendency to be far more pricey than spur equipment motors. But spur gears are less costly to generate, as the gears by themselves are more compact and simpler. Nonetheless, planetary equipment motors are much more effective and powerful. They can manage decrease torque apps. But every single gear carries a fixed load, limiting their torque. A spur equipment motor also has less inner frictions, so it is often suited for lower torque purposes.
An additional big difference in between spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, that means its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of equipment wheels with the exact same orientation. This presents it the capability to obtain concentricity.
Yet another big difference between spur gears and planetary gears is that a planetary equipment has an integer amount of tooth. This is crucial since each equipment have to mesh with a sun gear or a ring gear. Furthermore, each and every world must have a corresponding number of enamel. For every world to mesh with the solar, the enamel must have a specified length aside from the other. The spacing in between planets also matters.
Apart from the size, the planetary gear technique is also known as epicyclic gearing. A planetary equipment system has a sun gear in the centre, which serves as the enter equipment. This gear has at minimum three pushed gears. These gears have interaction with every single other from the within and sort an inside spur equipment style. These gear sets are hugely sturdy and ready to adjust ratios. If sought after, a planetary equipment practice can be transformed to an additional ratio, thus boosting its performance.
Yet another crucial big difference in between a spur gear and a planetary gearbox is the variety of teeth. A spur gear has tooth that are parallel to the shaft, while a planetary gear has tooth that are angled. This sort of gear is most ideal for reduced-pace programs, in which torque is needed to shift the actuation object. Spur gears also produce noise and can harm gear teeth thanks to repeated collisions. A spur gear can also slip, avoiding torque from reaching the actuation object.

China high quality Worm Agricultural Machinery Gearbox Motor Car Tractor Precision Small Transmission Bearing Reducer Bevel Helical Reverse Gearbox Engine     near me manufacturer China high quality Worm Agricultural Machinery Gearbox Motor Car Tractor Precision Small Transmission Bearing Reducer Bevel Helical Reverse Gearbox Engine     near me manufacturer