Tag Archives: auto motor

China High Precision Plastic Gear Box Plastic Gearboxes with motor For Auto EPB Electronic Park Control with Good quality

Warranty: 3 a long time
Applicable Industries: Manufacturing Plant
Bodyweight (KG): .35 KG
Customized help: OEM
Gearing Arrangement: Planetary
Output Torque: 1.8-2430N.M
Enter Velocity: 750-1500rpm
Output Pace: 14-280rpm
Port: HangZhou/HangZhou

Merchandise Presentation We an proven manufacturing facility, design and style &produce plastic Spur Planetary Gear Box with Square Round Flange Shaft Output Steady Good quality Competitive Cost Worm Spur gear box
Solution Objective: transmission reduction gear box
The pursuing configurations(mains) is by Customization Created

Product IdentifyPlanetary Equipment Box with motor
MaterialSteel Powder +Nylon Housing
Number of gear5
Ration of Trans1:235
Motot Power(w)20w
Speed200rpm
Torque1.2 N.m
In depth Photographs We make the Gear ‘s 3D+ 2nd engineering drawings,and Mold movement anlysis(DFM) prior to begin an injection CZPT 2nd PrintingsSamping and measurements3D styles Simulation just before make the mould/tooling Design and style Provider avaiableDesign group use 3D/2nd comfortable ware and equipment parameters generator(KHK)for caculation/simulation style Injection MouldPD57101 Sequence Motor gear box Parameters:fifteen grades:Motor 3W,Ratio: 8-2841Speed:6-2094 rpmTorque:32-.3N.m Certificate Company Introduction We are HangZhou New Tooltech Technologies Ltd , the company Marketing and advertising business office locates at HangZhou metropolis Up coming to HONG KONG, proven in 2571, the organization production plant find in HangZhou and HangZhou, we very own an injection molding production manufacturing facility(2000sqw at HangZhou) and a stamping factory(HangZhou). hires eighty staff:four engineering designers,10 top quality inspectors,Intercontinental trade provider group. Also,We have a tooling manufacturing shop (five hundred sqm.)We produce:: I. Plastic injection Moulding &machining parts.Plastic injection CZPT design and style and manufacturing, precision injection molding portion producing. e.g. plastic precision equipment, equipment box, robotic/airplane components, double colour injection molding components II. Steel Stamping& Less expensive Prices S Collection Helical Gearbox Gear Motor Motorreducer Planetary Equipment Motor For Concrete Mixer bending partsStamping die and metal element, bending elements. E.g. motocycle portion,cellphone case portion, robot element,communication RF&AF unit,Plane areas. Made of metal sheet spcc,copper,aluminium,carbon, etc.II. Reduction Equipment box with motor we design and style and assembly the full of transsition electrical power driver, from 3w to 200w.Belows are genuine images: Far more Items We are CZPT to ProducePOM/NYLON/Laptop/PBT/Stomach muscles/PEEK Gears, Rack,Roller,Wheel etc. Packing&Delivery FAQ Q1. We do not have drawings, can we generate according to the samples we supply? A1. Okay Q2. How to personalize plastic elements? A2.Personalized in accordance to drawings Q3. Can I make a sample for testing 1st? A3. Okay Q4. How extended is the proofing cycle? A4. 2-5 days Q5. What are your processing tools?A5. CNC machining middle, CNC lathe, Concrete Polishing Device electric powered CFS-T688 Concrete Grinding Equipment Concrete Flooring Grinders for Sale milling device, engraving equipment, injectionmolding device, extruder, molding equipment Q6. What craftsmanship do you have for processing equipment? A6. In accordance to diverse items, different processes are utilized, these kinds of as machining, extrusion, injection molding, etc. Q7. Can injection items be floor handled? What are the surface treatments? A7. Okay. Floor treatment method: spray paint, silk screen, electroplating,and many others. Q8. Can you help assembling the product following it is manufactured? A8. Alright. Q9. How a lot temperature can the plastic substance stand up to? A9. Distinct plastic supplies have various temperature resistance, the cheapest temperature is -40℃, and the greatest temperature is 300℃. We can recommend components in accordance to the operating problems of your organization. Q10. What certifications orqualifications does your firm have? A10. Our company’s certificates are: ISO, Rohs, merchandise patent certificates, and so forth. Q11. Howscale is your firm? A11. Our business handles an region of 2, DC Motor Planetary Gearbox,40W 25W Dc Equipment Motor Large Torque Minimal Speed Brush Electrical DC Gear Motor 000 sq. meters and has 80 workers

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China High Precision Plastic Gear Box Plastic Gearboxes with motor For Auto EPB Electronic Park Control     with Good quality China High Precision Plastic Gear Box Plastic Gearboxes with motor For Auto EPB Electronic Park Control     with Good quality
editor by czh 2023-02-14

China Planetary Carrier Gear Transmission Auto Part Engine Motor Front Housing Cover by Rapid Prototyping with 3D Printing Sand Casting & CNC Machining

Product Description

 

ZheJiang Xihu (West Lake) Dis. CZPT Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.

FHZL has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.

The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.CZPT has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.

Why work with FHZL?

FHZL brand and reputation:

The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).

Strict quality control system:

Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.

Lower cost and shortened delivery time:

patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.

More flexible during process:

In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
 

What’s the technical process for casting?

High precision CNC machines and inspection devices.

 

Our Advantages

(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.

 

FAQ

1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.

2. Can you customize the parts according to the drawing?
We have professional technical dept., we are CZPT to customize your parts according to the drawings.

3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.

4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings

5. What is the period of sample production?
It will take 15~25 days to develop new product.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Planetary Carrier Gear Transmission Auto Part Engine Motor Front Housing Cover by Rapid Prototyping with 3D Printing Sand Casting & CNC Machining  China Planetary Carrier Gear Transmission Auto Part Engine Motor Front Housing Cover by Rapid Prototyping with 3D Printing Sand Casting & CNC Machining

China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys

Product Description

 

Item Customized Precision CNC Machining Parts
Material

1.Stainless Steel Alloy: 303 / 304 / 316 / 412 / etc.
2.Steel Alloy:l: Carbon Steel / Die Steel / Spring Steel etc.
3.Brass Alloy: 3602 / 2604 / H59 / H62 / etc.
4.Bronze:C51000, C52100,C54400 etc
5.Iron: 1213, 12L14,1215 etc
6.Aluminum Alloy: 5052 /6061/ 6063 / 2017 / 7075 / ADC12/518 etc.

Other Special Materials: Lucite / Nylon / Bakelite / POM / ABS / PP / PC / PE / PEEK / Titanium etc.

Surface treament Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc.
Tolerance ±0.08mm
Equipment CNC centre,CNC lathe,General lathe,General Milling, CNC milling, Drilling machine, internal grinder.Cylindrical grinder machine,centerless grinder machine & other equipments.
Standard

Our factory are specialized in the production of Non-standard products.

 

We also could produce standard products

Inspection tool Micrometer, Thread Gages,Calipers,Pin Gauge,Projector,CMM, Altimeter etc
Quality control

1. Quality control :The defective products rate is 0.1%. Imported material 100%.
2. Reasonable price , Precision made.Experience & Reasonable QC that you can reply on.
3. Each part would be given 100% test and tryout before shipment.
4. Adequate supply capacity. Punctual delivery time.
5. Machining allowance ±0.01mm.

ZheJiang Xihu (West Lake) Dis. CZPT Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.

FHZL has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.

The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.CZPT has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.

Why work with FHZL?

FHZL brand and reputation:

The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).

Strict quality control system:

Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.

Lower cost and shortened delivery time:

patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.

More flexible during process:

In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
 

What’s the technical process for casting?

High precision CNC machines and inspection devices.

 

Our Advantages

(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.

 

FAQ

1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.

2. Can you customize the parts according to the drawing?
We have professional technical dept., we are CZPT to customize your parts according to the drawings.

3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.

4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings

5. What is the period of sample production?
It will take 15~25 days to develop new product.

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use 3 different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the 2 gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are 3 main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than 1 output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional 1 is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install 1 with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are 2 or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have 3 components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These 3 components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, 1 must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys    China OEM Auto Car Motorcycle Motor Part Accessory Casting Main Bearing Planetary Carriers Timing Pulleys

China supplier Power Reducer Transmission Auto Gear Custom Precision Gearbox Reduction for Stepper Motor Servo Motor near me factory

Item Description

We focus in developing and manufacture very engineered, custom parts and assemblies. Our expert employees are geared in direction of supplying consumers with substantial quality products and superb services .
Our principal merchandise, metal gearboxes for motors via powder metallurgy processing.

A gearbox is a electricity transmission system to produce substantial torque by lowering the drive speed or boost the push velocity the other way. Planetary gearbox consisting 3 factors: sunshine equipment, world equipment and ring equipment . A Solar equipment is a gearwheel in a planetary gear program, that rotates about its possess axis and has other gears (planet gears) that rotate around it. Significantly like the Sunshine and planets in our solar method. The amount of planetary gears in a gearbox varies dependent on the equipment ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the toughness of the gearbox is typically established by the dimension of the sun gear. Larger solar gears will permit for higher torque values. The earth provider,Its aim is to maintain up to gears of the same dimension, which mesh with the sunshine equipment.

Our gearbox,Gentle bodyweight,little measurement, high carrying capability, lengthy services lifestyle .Clean procedure, reduced sounds, large output torque, massive pace ratio, higher efficiency, power diversion, and multi-tooth meshing by powder metallurgy procedure . 

Gearbox ratio 3 to a thousand .
 

Tailored steel parts specification

 

Powder metallurgy (PM) is a steel areas / parts fabrication way and made from metallic powders materials . The method of powder metallurgy (PM) is mixing fantastic powder materials , press them into a preferred shape or form compacting , and heating the compressed materials in a managed ambiance to CZPT the content sintering .PM process can stay away from , or tremendously decrease the need to have to use metal elimination processes,therefore drastically minimizing yield losses in manufacture and oftern ensuing in reduce fees .
The powder metallurgy (PM) consist 3 steps : powder mixing,compaction and sintering .Frequent items consist of gears , structural metal areas , bushings utilized for vehicles , appliances and powder equipments .
Advantages of powder metallurgy
Merchandise produced by powder metallurgy (PM) typically do not want additional finishing , because generates very good area complete.
Maintains shut dimensional tolerances
Provides resources which might be heat treated for elevated power or enhanced put on resistance .
There is considerably less wastage of raw materials , can be quite affordable for mass manufacturing .
Complex designs areas can be created . Gives managed porosity for self-lubrication or filtration.
Satisfies to substantial volume areas productions specifications .

Custom made steel elements


Workshop

What is a Planetary Gearbox?

A planetary gearbox is a mechanical system in which the teeth of a planet mesh with the tooth of its sunshine or ring. The quantity of teeth and the spacing of planets will establish no matter whether the enamel mesh correctly. In this write-up, we will learn a lot more about planetary gearboxes. Aside from comprehension their operating, you can also understand how to design your personal. Here are some examples:

planetary gearboxes

If your car has an computerized transmission, then a planetary gearbox is the kind you have. It is achievable to discover out if you have this variety of gearbox by consulting the owner’s handbook, calling the services office of your car’s producer, or conducting a look for making use of your favourite look for engine. However, planetary gears are far more complex and have many more parts than common gearboxes. The adhering to info will explain a lot more about this variety of gearbox.
Planetary gearboxes use three various gear kinds to transmit torque. The sunshine equipment sits in the heart of the gear assembly, although the other gears rotate around it. A provider connects the two gears, and is developed to established the spacing amongst them. When the gears are rotated, the carrier will spin, enabling the whole assembly to operate collectively. The provider also incorporates the output shaft. For this gearbox to operate effectively, it need to satisfy the application’s specifications.
There are three major varieties of planetary gearboxes: the basic design is highly efficient and transmits ninety seven% of the electrical power enter. The earliest models are not intricate, but they do have some key variations. Some of these distinctions make them ideal for various applications. For instance, a planetary gearbox can work in alternating and ongoing procedure, with the output help possessing inside grooving. Some types have a lot more than a single output shaft, enabling the consumer to pick the configuration and torque that is ideal for their software.
1 of the principal variances in between a planetary gearbox and a conventional a single is the way the planetary areas move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum tooth at the same time. They are the best decision for place-constrained apps. For instance, a car with modest spaces can put in 1 with ease.
A planetary gearbox’s equipment ratio is established by the ratio of the sun gear to the ring equipment. The amount of teeth on the solar equipment is a way to change the equipment ratio. Smaller sized solar gears end result in greater planetary gear ratios, whilst greater kinds cause a lessen in torque. The ratio in between planetary gears ranges from 3:1 to 10:1, with the lowest ratio getting a few. The biggest possible ratio is ten:1.
A planetary gearbox has a lot of benefits. The compact design and style makes them a a lot more productive choice for tiny motors and is beneficial for servo features. Planetary gearboxes have minimal inertia, which is an essential issue, particularly in servo apps, considering that the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are generally lubricated with grease or oil, so you don’t need to have to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The positive aspects of planetary gearboxes are many. They are extensively utilised in many applications, from automobiles to medical tools, merchandise & personnel lifts to machine instruments. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are obtainable in various sizes and designs, ranging from little to extremely big. There are a lot of different varieties, and every single is developed to fit its meant use.
The LP technology 3 gearhead collection combines greatest high quality with financial precision in a minimal-backlash planetary gearbox. The output shaft model is particularly suited for substantial-speed, extremely dynamic cyclic procedure. One more variation is the SP+ High Pace. The SP+ substantial-speed edition is made to accomplish greatest speeds whilst in continuous procedure. If you require a planetary gearbox with an output shaft, seem no more. It is the very best decision for a lot of purposes.
As the identify indicates, a planetary gearbox incorporates planetary components and an output shaft. The outer gears (also called the planetary gears) are related by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or far more planetary gears inside the planetary gearbox. Every equipment is related to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the earth equipment rolls all around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to enhance the measurement and weight of the system. The planetary equipment train can manage torques as high as 332,000 N.m., with the ring equipment becoming mounted whilst the sunlight gear is movable.
Yet another gain of a planetary gearbox is that it makes use of a lot of tooth at when. This makes it possible for for substantial pace reduction and large torque transmission, and it is really compact. Planetary gearboxes with output shaft are excellent for space-constrained programs. Their compact measurement and minimal weight make them a well-known option in numerous industries. They are also identified as epicyclic gears and are employed in a lot of diverse kinds of machines.
A planetary gearbox can have 3 components. A central solar gear, an outer ring acknowledged as the interior gear, and an output shaft. These a few factors are connected by a provider. The provider rotates so that the input and output gears are in sync. They also have a normal hole between the gears. The carrier also acts as the output shaft. They can be utilised to create tiny equipment, this kind of as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer amount of teeth

When designing a planetary gearbox, a single should figure out the sum of tooth depend. This figure is known as the mesh load element Kg, and is based on the normal tooth forces that are generated in each and every mesh. The variety of planets, the mistake in the gear design and style, and the rigidity of the housing all impact Kg. Relying on the kind of application, Kg can be calculated by employing different requirements.
In a normal planetary gearbox, the ratio is an integer variety, and the cheapest is 3:1. At a ratio of ten, the sunlight gear is too large and the sun wheel is too minimal to provide a enough amount of torque. In most cases, the ratio is an integer price, and the enamel are evenly spaced. The gear mesh is then well balanced to quality 2. The carrier is calculated 3-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest scenario, every planetary equipment mesh makes a dynamic signal at its mesh frequency. These alerts can terminate or fortify in a variety of techniques. A helix angle, even so, introduces axial forces into the gear mesh, which can be cancelled or bolstered in the very same way as torques. As the helix angle is an integer amount, this planetary gear design does not always demand infinite precision.
The ensuing movement time period is calculated in rotational angles. This figure can be utilized to decide fault prognosis and estimate the bare minimum information length necessary. It can also be employed to compute the kinematic movement of a faulty world gear tooth. It is crucial to notice that fault-mesh movement is not instantaneous, and therefore, it needs a sufficient sum of time to fully mesh a defective planet gear.
The load-share element is related to that of spur and helical gearboxes, and can be utilised to calculate dynamic load sharing. When the load share issue is low, the specific equipment meshes are marginally loaded. Deflections can differ, particularly with high-precision gears. For that reason, the design and style procedure must include the tolerance chain. This will ensure the appropriate ratio of gear mesh.
A planetary gearbox is a kind of planetary equipment program that is utilised in motors. It has a sunshine equipment at the center and a established of outer gears. Every single equipment turns in accordance to its axis about the sunshine. They are interconnected by a ring component and are related to each other by way of a provider. The carrier also involves the output shaft. And because the sunlight gear is centered, the mesh is common.
As an included advantage, planetary gearboxes have sliding surfaces, which minimize sound and vibration. Even with the high-high quality of planetary gearboxes, it is essential to properly lubricate them to avoid wear and tear. CZPT employs CZPT. In buy to make the planetary gearboxes last a prolonged time, the lubricant is normally integrated in the planetary gearbox.

China supplier Power Reducer Transmission Auto Gear Custom Precision Gearbox Reduction for Stepper Motor Servo Motor     near me factory China supplier Power Reducer Transmission Auto Gear Custom Precision Gearbox Reduction for Stepper Motor Servo Motor     near me factory