China Lab Planetary Ball Miller with 4 Set Mixing Jars and Grinding Balls

Product Description


Lab Planetary Ball Miller with 4 Set Mixing Jars and Grinding Balls

Overview:
1. Planetary ball mill is necessary equipment for mixing, fine grinding, sample preparing, nano-materials dispersing, new product developing and preparing small volume high-tech material production.

2. The Planetary ball mill is small, full-featured, high efficiency and low noise which is the ideal equipment for scientific research units, institutions of higher learning, corporate laboratories to obtain micro particle research samples. (Four samples for each experiment).
3. It can be equipped with vacuum ball mill; the sample can be ground under vacuum. It is widely used in geology, mining, metallurgy, electronics, building materials, ceramics, chemicals, light industry, medicine, beauty, environmental protection and other departments.
4. It can set the speed, forward and reverse rotation time, and the total grinding time according to process requirement.
 
Optional Ball and Jar
1. Material of ball milling tank: stainless steel, agate, corundum, tungsten carbide, nylon, zirconia, polytetrafluoroethylene, lined with polyurethane and so on; The principle of choice is that the material of the ball mill can not affect the appearance of the material to be ground; Grinding easy to oxidation, must be air-insulated materials, you can use vacuum ball mill tank.
 
2. Grinding ball material are: chrome steel, stainless steel, agate, alumina, zirconia,Selection principle is the grinding ball material on the material to be polished does not affect the appearance of pollution; Grinding ball material density and hardness must be larger than the CZPT material; Ball mill specifications are: Φ5, Φ8, Φ10, Φ15, Φ20
 
Working principle:
TMAX-XQM series of variable frequency planetary ball mill has 4 ball grinding tanks installed on 1 turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be grinding and mixing by the mill with dry or wet method. The size of ground powder can be reduced to as small as 0.1 micrometer.

Specifications:

Model Planetary Ball Mill Machine TMAX-XQM-0.4
Grinding tank volume (L) 0.1L*4
Grinding tank material According to requirements
Grinding media According to requirements
Maximum loading per tank Material and grinding medium does not exceed two-thirds of the volume
Feeding material size Soil material ≤ 10 mm, other materials ≤ 3 mm
Discharge material size Min 0.1um
Rotating speed Revolution 335r / min,
Rotation 670r / min
Speed ratio
 (revolution: rotation)
1:2
Speed mode Frequency, programmable stepless speed regulation, manual, automatic timing forward and reverse
Transfer method Gear drive
Working Voltage 220V
Motor power and variable frequency power 0.75Kw
Way of working Two or 4 cans work at the same time
Maximum continuous operating time 72hours
Machine Size 750*470*564mm
Weight(not include Jars and Ball ) 80kg
Programmable control (electronic monitoring) Ball mill using high-tech microcomputer chip control, can be set to forward and reverse alternately run(0-999min) and forward, pause, reverse, pause, forward (0-999min) alternate operation according to the procedure. Particularly suitable for cooling or intermittent operation.

We can provide different capacity of planetary ball mill according to your requirement.

Model Power supply Motor power
Converter power
Operating time setting
(min)
Positive and negative alternating operation time(min) Adjustable speed
Revolution
(rpm)
Adjustable speed
Rotation
(rpm)
Noise
<db
XQM-0.2 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-0.4 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-1 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-2 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-4 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-6 220V 50HZ 0.75KW 1-9999 1-999 30-335 70-670 60db
XQM-8 220V 50HZ 1.5KW 1-9999 1-999 35-290 70-580 60db
XQM-10 220V 50HZ 1.5KW 1-9999 1-999 35-290 70-580 60db
XQM-12 220V 50HZ 1.5KW 1-9999 1-999 35-290 70-580 65db
XQM-20 380V 50HZ 4KW 1-9999 1-999 25-215 50-430 65-db
XQM-40 380V 50HZ 5.5KW 1-9999 1-999 20-195 40-390 68db
XQM-60 380V 50HZ 7.5KW 1-9999 1-999 27-174 40-260 68db
XQM-100 380V 50HZ 11KW 1-9999 1-999 27-160 40-240 68db

 

Model Capacity Specification of milling tank Qty
XQM-0.2 0.2L 50ml 4 set
XQM-0.4 0.4L 50ml-100ml 4 set
XQM-1 1L 50ml-250ml 4 set
XQM-2 2L 50ml-500ml 4 set
XQM-4 4L 250ml-1L 4 set
XQM-6 6L lL-1.5L 4 set
XQM-8 8L 1L-2L 4 set
XQM-10 10L 1L-2.5L 4 set
XQM-12 12L 1L-3L 4 set
XQM-20 20L 2L-5L 4 set
XQM-40 40L 5L-10L 4 set
XQM-60 60L 10L-15L 4 set
XQM-100 100L 20L-25L 4 set

Besides the planetary ball mill machine, our factory provides all kinds of mill pots,like stainless steel mill pot, zirconia mill pot, alumina mill pot, nylon mill pot, PU mill pot, tungsten mill pot, hard metal mill pot and tempered nylon mill pot etc. Further, we also provide stainless steel mill balls, zirconia mill balls, alumina mill balls, PU mill balls, steel carbon mill balls,tungsten mill balls, etc.

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Product Detail Images

1.  We supply machines with battery technology support.
2.  We supply full set of lithium battery equipment for lab research, pilot scale research and production line.

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers’ requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.

 
 

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Lab Planetary Ball Miller with 4 Set Mixing Jars and Grinding Balls    China Lab Planetary Ball Miller with 4 Set Mixing Jars and Grinding Balls